Dock Leveler Maintenance Checklist Form
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People also ask forms of preventive maintenance
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What are the requirements for a dock leveler?
For light to normal usage, the minimum required dock leveler load capacity equals the forklift GVW x 2.5. For normal to heavy usage, use a multiplier of 3 to 4. If the exact capacity is not available, use the next higher capacity. Using a higher-than-required load capacity will extend the life of the dock leveler.
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What is the life expectancy of a dock leveler?
The short answer is between 5 years and 20 years. A dock leveler is permanently attached to your loading dock and has longevity because they are built to withstand a lot. Depending on the dock leveler type you have installed, it will, on average, last about ten years with proper maintenance.
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How do you maintain a dock leveler?
Essential Dock Leveler Maintenance Clean the Pit. Debris in the pit below the leveler can clog the system. ... Check the Lip Out Mechanism. The lip is the short, flat plate at the front of the deck. ... Lubricate Steel & Moving Parts. ... Check Dock Seals. ... Examine Dock Bumpers. ... Evaluate the Structure.
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What is the maximum height for a dock leveler?
This applies to most all freight loading docks. Standard dock height is averaged to equal the truck bed average height for most all freight carriers. Dock levelers can operate up to 12″ above and below the installed dock height. As a result, this allows a 48″ high dock to operate as low as 36″, and as high as 60″.
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How far should you extend the dock leveler?
The dock leveler lip must extend at least 4 in. into the truck per ANSI MH30. 1 (Figure 54). A standard lip is 16 in., which projects 12 in.
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What is the slope requirement for dock leveler?
In operation the dock leveler shall have gradient slope up to 12.5% (approx. 7°) acc. to EN 1398 and BGR 233. Suited for temperature range (under the dock leveller) of approximately - 10ºC to + 50°C.
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How often should dock levellers be serviced?
If your facility uses mechanical dock levelers, it is recommended to perform maintenance tasks daily in addition to every 90 days. On a daily basis, you should check the loading dock leveler for dirt and debris and remove anything that could hinder the function of the leveler.
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How to calculate dock leveler capacity?
A simple guideline exists to calculate the safest dock leveler capacity for light to normal usage. Add the gross weight of the vehicle and the gross weight of the load. Multiply that by 2.5 (ie. 8,000 lbs. forklift gross weight + 4,000 lbs gross load = 12,000 lbs x 2.5 = 30,000 lbs; rounded up to 30,000 lbs).
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