I NDIANA D EPARTMENT OF E NVIRONMENTAL M ANAGEMENT
We Protect Hoosiers and Our Environment.
100 North Senate Avenue
Indianapolis, Indiana 46204
(317) 232-8603
Toll Free (800) 451-6027
www.idem.IN.gov
Mitchell E. Daniels Jr.
Governor
Thomas W. Easterly
Commissioner
TO:
Interested Parties / Applicant
DATE:
March 30, 2010
RE:
DeReelTech LLC / 019-29084-00133
FROM:
Matthew Stuckey, Branch Chief
Permits Branch
Office of Air Quality
Notice of Decision – Approval
Please be advised that on behalf of the Commissioner of the Department of Environmental Management,
I have issued a decision regarding the enclosed matter. Pursuant to 326 IAC 2, this approval was
effective immediately upon submittal of the application.
If you wish to challenge this decision, IC 4-21.5-3-7 requires that you file a petition for administrative
review. This petition may include a request for stay of effectiveness and must be submitted to the Office
of Environmental Adjudication, 100 North Senate Avenue, Government Center North, Suite N 501E,
Indianapolis, IN 46204, within eighteen (18) calendar days from the mailing of this notice. The filing
of a petition for administrative review is complete on the earliest of the following dates that apply to the
filing:
(1)
the date the document is delivered to the Office of Environmental Adjudication (OEA);
(2)
the date of the postmark on the envelope containing the document, if the document is mailed to
OEA by U.S. mail; or
(3)
The date on which the document is deposited with a private carrier, as shown by receipt issued
by the carrier, if the document is sent to the OEA by private carrier.
The petition must include facts demonstrating that you are either the applicant, a person aggrieved or
adversely affected by the decision or otherwise entitled to review by law. Please identify the permit,
decision, or other order for which you seek review by permit number, name of the applicant, location, date
of this notice and all of the following:
(1)
the name and address of the person making the request;
(2)
the interest of the person making the request;
(3)
identification of any persons represented by the person making the request;
(4)
the reasons, with particularity, for the request;
(5)
the issues, with particularity, proposed for considerations at any hearing; and
(6)
identification of the terms and conditions which, in the judgment of the person making the
request, would be appropriate in the case in question to satisfy the requirements of the law
governing documents of the type issued by the Commissioner.
If you have technical questions regarding the enclosed documents, please contact the Office of Air
Quality, Permits Branch at (317) 233-0178. Callers from within Indiana may call toll-free at 1-800-4516027, ext. 3-0178.
Enclosures
FNPER-AM.dot12/3/07
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An Equal Opportunity Employer
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DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 2 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
SECTION A
SOURCE SUMMARY
This registration is based on information requested by the Indiana Department of Environmental
Management (IDEM), Office of Air Quality (OAQ). The information describing the source contained in
conditions A.1 and A.2 is descriptive information and does not constitute enforceable conditions.
However, the Registrant should be aware that a physical change or a change in the method of operation
that may render this descriptive information obsolete or inaccurate may trigger requirements for the
Registrant to obtain additional permits pursuant to 326 IAC 2.
A.1
General Information
The Registrant owns and operates a stationary copper recovery facility.
Source Address:
Mailing Address:
General Source Phone Number:
SIC Code:
County Location:
Source Location Status:
Source Status:
A.2
3478 Marble Hill Rd., Building 3, Nabb, IN 47147
3478 Marble Hill Rd., Building 3, Nabb, IN 47147
812-293-4786
5093
Clark County
Attainment for 8-hour ozone standard
Nonattainment for PM 2.5 standard
Attainment for all other criteria pollutants
Registration
Source Definition
The following plants exist at this location:
(a)
DeReelTech LLC, located at 3478 Marble Hill Road, Building 3, Nabb, Indiana 47147,
Plant ID: 019-00133; and
(b)
INTL SieraMet, LLC, located at 3478 Marble Hill Road, Building 4, Nabb, Indiana 47147,
Plant ID: 019-00135.
On June 5, 2009, IDEM determined that DeReelTech LLC and INTL SieraMet, LLC should not be
considered one “source” as defined in 326 IAC 1-2-73, because they do not meet all three of the
following criteria:
(1)
the plants must have common ownership/control;
The owner of DeReelTech LLC owns less than half (44%) of INTL SieraMet, LLC, and
the two plants have different management. Therefore, the two plants are not under
common ownership or control.
(2)
the plants must have the same two-digit Standard Industrial Classification (SIC) Code or
one must serve as a support facility for the other;
The plants have two different two-digit SIC Codes. The two-digit code for DeReelTech
LLC is 50, while the two-digit code for INTL SieraMet, LLC is 34. A plant is considered a
support facility if at least 50% of its total output is dedicated to another plant. At the time
of construction, no product from DeReelTech LLC will be sent to INTL SieraMet, LLC;
however, it is possible that some scrap material might be sold to INTL SieraMet, LLC
from DeReelTech LLC in the future.
(3)
The plants must be located on contiguous or adjacent properties.
DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 3 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
The two plants are located on contiguous properties. DeReelTech LLC, Building 3 and
INTL SieraMet, LLC, Building 4, are located at the same address 3478 Marble Hill Road,
Nabb, Indiana 47147.
These plants are located on contiguous properties. However, these plants are not under
common ownership or control, have different two-digit SIC codes, and do not serve as support
facilities to each other. Therefore, IDEM, OAQ has determined that these plants will not be
considered one (1) source, as defined by 326 IAC 1-2-73.
A.3
Emission Units and Pollution Control Equipment Summary
This stationary source consists of the following emission units and pollution control devices:
(a)
(b)
Three (3) Liquefied Petroleum Gas (LPG) fired burn off ovens, identified as Oven 1, Oven
2, and Oven 3, constructed in 2000, each with a maximum throughput of 380 pounds of
coated wire per hour, each equipped with a LPG afterburner as a control, with capacities
as described below:
(1)
Oven 1: Primary Burner with a maximum capacity of 0.794 MMBtu/hr and After
Burner with a maximum capacity of 1.290 MMBtu/hr (total capacity is 2.084
MMBtu/hr).
(2)
Oven 2: Primary Burner with a maximum capacity of 0.8 MMBtu/hr and After
Burner with a maximum capacity of 1.08 MMBtu/hr (total capacity is 1.88
MMBtu/hr).
(3)
Oven 3: Primary Burner with a maximum capacity of 0.862 MMBtu/hr and After
Burner with a maximum capacity of 1.666 MMBtu/hr (total capacity is 2.528
MMBtu/hr).
One (1) ash removal system, identified as Ash Removal, consisting of a shaker table and
tumbler, constructed in 2000, with a maximum capacity of 1.875 tons of material per
hour, and controlled by a voluntary dust collector.
DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 4 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
SECTION B
GENERAL CONDITIONS
B.1
Definitions [326 IAC 2-1.1-1]
Terms in this registration shall have the definition assigned to such terms in the referenced
regulation. In the absence of definitions in the referenced regulation, the applicable definitions
found in the statutes or regulations (IC 13-11, 326 IAC 1-2 and 326 IAC 2-1.1-1) shall prevail.
B.2
Effective Date of Registration [IC 13-15-5-3]
Pursuant to IC 13-15-5-3, this registration is effective immediately, unless a petition for stay of
effectiveness is filed and granted according to IC 13-15-6-3, and may be revoked or modified in
accordance with the provisions of IC 13-15-7-1.
B.3
Registration Revocation [326 IAC 2-1.1-9]
Pursuant to 326 IAC 2-1.1-9 (Revocation), this registration to operate may be revoked for any of
the following causes:
B.4
(a)
Violation of any conditions of this registration.
(b)
Failure to disclose all the relevant facts, or misrepresentation in obtaining this
registration.
(c)
Changes in regulatory requirements that mandate either a temporary or permanent
reduction of discharge of contaminants. However, the amendment of appropriate
sections of this registration shall not require revocation of this registration.
(d)
For any cause which establishes in the judgment of IDEM, the fact that continuance of
this registration is not consistent with purposes of this article.
Prior Permits Superseded [326 IAC 2-1.1-9.5]
(a)
All terms and conditions of permits established prior to Registration No. 019-2651000133 and issued pursuant to permitting programs approved into the state
implementation plan have been either:
(b)
B.5
(1)
incorporated as originally stated,
(2)
revised, or
(3)
deleted.
All previous registrations and permits are superseded by this registration.
Annual Notification [326 IAC 2-5.1-2(f)(3)] [326 IAC 2-5.5-4(a)(3)]
Pursuant to 326 IAC 2-5.1-2(f)(3) and 326 IAC 2-5.5-4(a)(3):
(a)
An annual notification shall be submitted by an authorized individual to the Office of Air
Quality stating whether or not the source is in operation and in compliance with the terms
and conditions contained in this registration.
(b)
The annual notice shall be submitted in the format attached no later than March 1 of each
year to:
DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 5 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
Indiana Department of Environmental Management
Compliance and Enforcement Branch, Office of Air Quality
100 North Senate Avenue
MC 61-53 IGCN 1003
Indianapolis, Indiana 46204-2251
(c)
The notification shall be considered timely if the date postmarked on the envelope or
certified mail receipt, or affixed by the shipper on the private shipping receipt, is on or
before the date it is due. If the document is submitted by any other means, it shall be
considered timely if received by IDEM, OAQ on or before the date it is due.
B.6
Source Modification Requirement [326 IAC 2-5.5-6(a)]
Pursuant to 326 IAC 2-5.5-6(a), an application or notification shall be submitted in accordance
with 326 IAC 2 to the Office of Air Quality (OAQ) if the source proposes to construct new
emission units, modify existing emission units, or otherwise modify the source.
B.7
Registrations [326 IAC 2-5.1-2(i)]
Pursuant to 326 IAC 2-5.1-2(i), this registration does not limit the source's potential to emit.
DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 6 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
SECTION C
SOURCE OPERATION CONDITIONS
Entire Source
Emission Limitations and Standards [326 IAC 2-5.1-2(g)] [326 IAC 2-5.5-4(b)]
C.1
C.2
Opacity [326 IAC 5-1]
Pursuant to 326 IAC 5-1-2 (Opacity Limitations), except as provided in 326 IAC 5-1-3 (Temporary
Alternative Opacity Limitations), opacity shall meet the following, unless otherwise stated in this
registration:
(a)
Opacity shall not exceed an average of forty percent (40%) in any one (1) six (6) minute
averaging period as determined in 326 IAC 5-1-4.
(b)
Opacity shall not exceed sixty percent (60%) for more than a cumulative total of fifteen
(15) minutes (sixty (60) readings as measured according to 40 CFR 60, Appendix A,
Method 9 or fifteen (15) one (1) minute nonoverlapping integrated averages for a
continuous opacity monitor) in a six (6) hour period.
Fugitive Dust Emissions [326 IAC 6-4]
The Registrant shall not allow fugitive dust to escape beyond the property line or boundaries of
the property, right-of-way, or easement on which the source is located, in a manner that would
violate 326 IAC 6-4 (Fugitive Dust Emissions).
DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 7 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
SECTION D.1
OPERATION CONDITIONS
Facility Description [326 IAC 2-5.1-2(f)(2)] [326 IAC 2-5.5-4(a)(2)]:
(a)
(b)
Three (3) Liquefied Petroleum Gas (LPG) fired burn off ovens, identified as Oven 1, Oven 2,
and Oven 3, constructed in 2000, each with a maximum throughput of 380 pounds of coated
wire per hour, each equipped with a LPG afterburner as a control, with capacities as
described below:
(1)
Oven 1: Primary Burner with a maximum capacity of 0.794 MMBtu/hr and After Burner
with a maximum capacity of 1.290 MMBtu/hr (total capacity is 2.084 MMBtu/hr).
(2)
Oven 2: Primary Burner with a maximum capacity of 0.8 MMBtu/hr and After Burner
with a maximum capacity of 1.08 MMBtu/hr (total capacity is 1.88 MMBtu/hr).
(3)
Oven 3: Primary Burner with a maximum capacity of 0.862 MMBtu/hr and After Burner
with a maximum capacity of 1.666 MMBtu/hr (total capacity is 2.528 MMBtu/hr).
One (1) ash removal system, identified as Ash Removal, consisting of a shaker table and
tumbler, constructed in 2000, with a maximum capacity of 1.875 tons of material per hour, and
controlled by a voluntary dust collector.
(The information describing the process contained in this emissions unit description box is descriptive
information and does not constitute enforceable conditions.)
Emission Limitations and Standards [326 IAC 2-5.1-2(f)(1)] [326 IAC 2-5.5-4(a)(1)]
D.1.1
Incinerators [326 IAC 4-2-2]
Pursuant to 326 IAC 4-2, the burn-off ovens shall:
(1)
Consist of primary and secondary chambers or the equivalent;
(2)
Be equipped with a primary burner unless burning only wood products;
(3)
Comply with 326 IAC 5-1 (Opacity Limitations) and 326 IAC 2 (Permit Review Rules);
(4)
Be maintained, operated, and burn waste in accordance with the manufacturer's
specifications or an operation and maintenance plan as specified in 326 IAC 4-2-2(c);
(5)
Not emit particulate matter in excess of one (1) of the following:
(A)
Three-tenths (0.3) pounds of particulate matter per one thousand (1,000) pounds
of dry exhaust gas under standard conditions correct to fifty percent (50%)
excess air for incinerators with solid waste capacity of greater than or equal to
two hundred (200) pounds per hour.
(B)
Five-tenths (0.5) pounds of particulate matter per one thousand (1,000) pounds
of dry exhaust gas under standard conditions corrected to fifty percent (50%)
excess air for incinerators with solid waste capacity of less than two hundred
(200) pounds per hour.
DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 8 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
D.1.2
D.1.3
(6)
If any requirements of 326 IAC 4-2-2(a)(1) through 326 IAC 4-2-2(a)(5) above are not
met, the Permittee shall stop charging the incinerator until adjustments are made that
address the underlying cause of the deviation; and
(7)
An incinerator is exempt from subsection (a)(5) if subject to a more stringent particulate
matter emission limit in 40 CFR 52 Subpart P, State Implementation Plan for Indiana.
(8)
The owner or operator of the incinerator must make the manufacturer’s specifications or
the operation and maintenance plan available to the department upon request.
Carbon Monoxide Emission Limits [326 IAC 9-1-2]
Pursuant to 326 IAC 9-1-2(a)(3) (Carbon Monoxide Emission Limits), the Permittee shall not
operate the burn-off ovens (Oven 1, Oven 2 and Oven 3) unless the waste gas stream is burned
in on the following:
(1)
Direct-flame afterburner; or
(2)
Secondary chamber.
Particulate Emission Limitations for Manufacturing Processes [326 IAC 6-3-2]
Pursuant to 326 IAC 6-3-2, the particulate emission rate from the shaker table and tumbler shall
not exceed 6.25 lbs/hr (each) based on a process weight of 1.88 tons per hour. The pounds per
hour limits were calculated using the following equation:
Interpolation of the data for the process weight rate up to sixty thousand (60,000) pounds per
hour shall be accomplished by use of this equation:
E = 4.10 P 0.67
where E = rate of emission in pounds per hour and
P = process weight rate in tons per hour
DeReelTech LLC
Second Registration Notice-Only Change No. 019-29084-00133
Page 9 of 9
Nabb, Indiana
Revised by: Pam K. Way.
Registration No. 019-26510-00133
Permit Reviewer: Brandon Snoddy
INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT
OFFICE OF AIR QUALITY
COMPLIANCE AND ENFORCEMENT BRANCH
REGISTRATION
ANNUAL NOTIFICATION
This form should be used to comply with the notification requirements under 326 IAC 2-5.1-2(f)(3) and
326 IAC 2-5.5-4(a)(3).
Company Name:
DeReelTech LLC
Address:
3478 Marble Hill Rd. Building 3
City:
Nabb, Indiana 47147
Phone Number:
(812)-293-4786
Registration No.:
019-26510-00133
I hereby certify that DeReelTech LLC is :
I hereby certify that DeReelTech LLC is :
still in operation.
no longer in operation.
in compliance with the requirements
of Registration No. 019-26510-00133.
not in compliance with the requirements
of Registration No. 019-26510-00133.
Authorized Individual (typed):
Title:
Signature:
Phone Number:
Date:
If there are any conditions or requirements for which the source is not in compliance, provide a narrative
description of how the source did or will achieve compliance and the date compliance was, or will be
achieved.
Noncompliance:
I NDIANA D EPARTMENT OF E NVIRONMENTAL M ANAGEMENT
We Protect Hoosiers and Our Environment.
100 North Senate Avenue
Indianapolis, Indiana 46204
(317) 232-8603
Toll Free (800) 451-6027
www.idem.IN.gov
Mitchell E. Daniels Jr.
Governor
Thomas W. Easterly
Commissioner
SENT VIA U.S. MAIL: CONFIRMED DELIVERY AND SIGNATURE REQUESTED
TO:
Adam Rosenberg
DeReelTech LLC
3478 Marble Hill Road, Building 3
Nabb, IN 47147
DATE:
March 30, 2010
FROM:
Matt Stuckey, Branch Chief
Permits Branch
Office of Air Quality
SUBJECT:
Final Decision
Second Notice Only Change
019-29084-00133
Enclosed is the final decision and supporting materials for the air permit application referenced above.
Please note that this packet contains the original, signed, permit documents.
The final decision is being sent to you because our records indicate that you are the contact person for this
application. However, if you are not the appropriate person within your company to receive this document,
please forward it to the correct person.
A copy of the final decision and supporting materials has also been sent via standard mail to:
Michael Jaap
Amanda Hennessy - Keramida Environmental, Inc.
OAQ Permits Branch Interested Parties List
If you have technical questions regarding the enclosed documents, please contact the Office of Air Quality,
Permits Branch at (317) 233-0178, or toll-free at 1-800-451-6027 (ext. 3-0178), and ask to speak to the
permit reviewer who prepared the permit. If you think you have received this document in error, please
contact Joanne Smiddie-Brush of my staff at 1-800-451-6027 (ext 3-0185), or via e-mail at
jbrush@idem.IN.gov.
Final Applicant Cover letter.dot 11/30/07
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IDEM Staff
Name and
address of
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GHOTOPP 3/30/2010
DeReelTech LLC 019-29084-00133 Final
Indiana Department of Environmental
Management
Office of Air Quality – Permits Branch
100 N. Senate
Indianapolis, IN 46204
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Adam Rosenberg DeReelTech LLC 3478 Marble Hill Rd, Building 3 Nabb IN 47147 (Source CAATS) via confirmed delivery
Michael Jaap DeReelTech LLC 3478 Marble Hill Rd, Building Nabb IN 47147 (RO CAATS)
Ms. Rhonda England 17213 Persimmon Run Rd Borden IN 47106-8604 (Affected Party)
Ms. Betty Hislip Silver Lakes Trailer Pk 13131 Sunnybrook Dr Memphis IN 47143-9672 (Affected Party)
Mrs. Sandy Banet 514 Haddox Rd Henryville IN 47126 (Affected Party)
Charlestown City Council and Mayors Office 304 Main Cross Street Charlestown IN 47111-1230 (Local Official)
Mr. Robert Bottom Paddlewheel Alliance P.O. Box 35531 Louisville KY 40232-5531 (Affected Party)
Clark County Board of Commissioners 501 E. Court Avenue Jeffersonville IN 47130 (Local Official)
Clark County Health Department 1320 Duncan Avenue Jeffersonville IN 47130-3723 (Health Department)
Ms. Amanda Hennessy Keramida Environmental, Inc. 401 N College Ave Indianapolis IN 46202 (Consultant)
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